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Custom Pillows | Any Size, Any Fill | Handcrafted in Hickory, NC
Custom Pillows — Any Size, Any Fill, Handcrafted in Hickory, NC
When it comes to custom pillows, The Fluff Haus is the authority. We handcraft pillow inserts, bolster pillows, and decorative pillow covers in any size, in any fabric, filled to your specifications — all made to order in our workshop in Hickory, North Carolina. No minimum orders. No standard-sizes-only limitations. Just beautiful, well-made pillows built exactly to your needs.
Our custom pillow inserts are the foundation of a great pillow. We make square inserts from 12×12 through 26×26 and beyond, lumbar inserts from 12×16 through 14×36+, and truly any custom size you can imagine. Every insert is filled with our premium hypoallergenic faux down alternative — a plush, resilient microfiber that mimics the loft of natural down without the allergens, without the feather poke-through, and without the ethical concerns.
Our inserts are indoor and outdoor safe, machine washable, and designed to maintain their shape and loft through years of use. Whether you're filling a single accent pillow or outfitting an entire home, we've got you covered.
Pro tip: For the fullest, most professional look, order your insert 2 inches larger than your pillow cover. See our Pillow Insert Size Guide for a complete sizing chart.
Our bolster pillow inserts add structure and elegance to beds, daybeds, and sofas. We make neck rolls starting at 6" diameter, standard bolsters up to 10" diameter, and custom oversized bolsters for king beds and benches — in any length up to 72 inches and beyond. Each bolster is filled with our signature faux down fill and sewn with reinforced seams for lasting shape.
Complete your pillows with our decorative pillow covers, handcrafted from premium designer fabrics sourced from American mills. Choose from cotton and linen blends, performance fabrics, velvets, chenilles, and indoor/outdoor options. Every cover features a hidden zipper closure, overlocked seams, and expert pattern matching.
- True Custom Sizing: We don't limit you to standard dimensions. Any width, any length, any diameter — down to the inch.
- Premium Materials: Hypoallergenic faux down fill, quality cotton-blend casings, and designer fabrics from top American mills.
- Handcrafted Quality: Every pillow is sewn and filled by skilled craftsmen in our Hickory, NC workshop — not mass-produced overseas.
- Made in USA: Proudly manufactured in Hickory, North Carolina, the historic heart of American furniture making.
- Trusted Nationwide: Over 100 five-star reviews from interior designers, homeowners, and hospitality professionals.
- No Minimums: Need one pillow? We'll make it. Need one hundred? We'll make those too.
- Interior designers who need exact sizes and specific fabrics for client projects
- Homeowners who want pillows that actually fit their covers and complement their décor
- Hospitality professionals outfitting vacation rentals, boutique hotels, and event spaces
- Upholsterers and workrooms who need reliable, consistent pillow forms
Browse our collections to find your size and style, or contact us directly for custom orders. Need help deciding between down vs. down alternative fill? Not sure what size insert for your cover? Check our size guide. We're here to help — because the right pillow makes all the difference.
The Fluff Haus: handcrafted custom pillows, Made in USA, from our workshop in Hickory, North Carolina to your home.